Month: June 2018

Understanding the Process of Zinc Die Casting

Zinc Die Casting

It is a metal casting process in which the molten metal is used to manufacture different parts with the help of the mold cavity. Nowadays, a number of metals are available which could be used in the die casting process, but compared to other metals, zinc is a better option because of several reasons. Zinc, copper, aluminium, magnesium, lead, etc. are the example of the non-ferrous metals which can be used in the die casting process, but among all these metals, zinc is preferred most by many manufacturers because it doesn’t only help to earn a good profit but it also helps in delivering the high-quality products to the customers.

If you don’t know that why is the Zinc Die Casting preferred by the engineers, then you should read the following information as this will help you to know the benefits of this process.

  1. For such parts which should be thinner, more intricate and complex, you should use the Zinc Die Casting process because you will be able to manufacture such products without any problems with the help of this method.
  2. As we have mentioned earlier in this post that this method of casting can help you to earn a good profit because the die used in this process can work up to 10 times longer than aluminium and 5 times longer than magnesium. So, this can easily lessen the overall manufacturing cost.
  3. You already know that power consumption affects the cost of production and the Zinc Die Casting use less power than several other metals because zinc can be melted at lower temperature i.e., at 800° Fahrenheit. Thus, this attribute of zinc will also help you to lower the manufacturing cost.
  4. One more thing, if you want to manufacture stronger parts with light-weight, then probably, you don’t have any better option than using zinc in the die casting process.

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3 Reasons to Opt for the Low-Pressure Molding

low-pressure-moldingIt is a manufacturing process in which hot melted metal is injected into the molds with the help of low pressure and nowadays, this process is widely used by many manufacturers because it provides the high-quality finishing in the final products and also maximizes the overall profit. So, if you want to earn the maximum profit without betraying with your customers, then you should opt for the Low Pressure Molding method because it is now one of the best options available in the market. The main advantages of this method have been given here, which can easily lessen the manufacturing cost and can satisfy any manufacturer.

  • It is one of the simplest techniques which can be used for the manufacturing of the plastic casts for the protection of the electrical components. Apart from this, it is also known as the safest method and therefore, you don’t need to worry about any risks while using this method for the manufacturing of the parts.
  • You would be happy to know that it is not only a safe method but a cost-effective method too, which means that you will be able to minimize the manufacturing cost and increase the overall profit.
  • Another benefit of the Low Pressure Molding method is that it doesn’t require too many types of equipment. Comparing to other traditional potting methods, very few machines/tools are used in this process and this directly affects the cost of production. Also, this method provides the advantage of faster cycle times and it means that the production process takes less time and therefore the manufacturer can utilize the resources appropriately. So, it can be said that it is the most appropriate method to manufacture parts on a large scale in the minimum time.

Because of the above-mentioned properties of the Low Pressure Molding, it has become so popular in the field of manufacturing plastic parts.

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